LED lighting reduces production costs and promotes industry development


The industry believes that the time to eliminate incandescent lamps will not exceed 10 years, which means that the replacement of incandescent lamps, energy-saving lamps, tungsten halogen lamps and LED lamps, will occupy the market gap after the incandescent lamp exits.
But before the LED market enters a mature period, too high a price will become a bottleneck for its development. Therefore, various low-cost technical solutions will be the issues that enterprises in the industry need to pay attention to in the future. In addition, the life of LED products can be as long as 20,000 hours, but subject to the life of each component, and the maintenance cost of LED lamps is too high. Affected by these various factors, the driving power of LED lamps must have high reliability. Since the LED lamp is an energy-saving product, the driving power efficiency of the LED lamp must be high, but the driving power supply efficiency is high, and the industrial cost is also indirectly increased.
In fact, although the LED driver power supply has made a breakthrough in technology, the cost has been maintained at around 200 yuan. If the sales price is less than 400 yuan, it is basically a loss state, while foreign manufacturers such as Philips have the lowest sales price but can achieve 180 yuan. about. The future popularity of LED lamps depends on the speed at which their prices fall, and the 40 cost of LED lamps is spent on driving control circuits, so the cost reduction of control circuits including LED driver ICs is crucial. Correspondingly, the cost of the drive control circuit is expected to decrease between 2013 and 2015.
At present, China's LED lighting market presents a good development trend. The National Development and Reform Commission has now announced the "Semiconductor Lighting Energy Conservation Industry Plan". It is expected that in 2015, all incandescent lamps for general lighting above 60W will be eliminated, and the market share of LED new light source lighting products will reach 20 or more.
Although national policies and market application prospects are alleging that LED lights are the mainstream of the future lighting market, factors such as high price and insufficient brightness hinder the development of the LED home lighting market, and it takes about 8-10 years to reach the market penetration rate of 50. The high price has also kept most ordinary consumers in a wait-and-see state, making it difficult for LED lighting to enter the door of ordinary people's homes. Experts predict that LED home lighting will not enter market maturity until 2016.

Automotive Exterior Plastic Injection Mould

Plastic car exterior parts refer to front and rear bumper moulds, fog lamp moulds, and grilles and all plastic accessories, are requesting high quality with hardened steel 1.2738 or Finkl P20 hard steel in order to guarantee specified mould life such as 1000000shots. Plastic injection material is PP or ABS as per customer's requirement. Ceeto company has skilled design engineering team who is able to design plastic car bumper moulds as per part geometry, bumper mould design will be first considered hidden parting line or visible parting line according to DFM analysis and moldflow report.


Car bumper mould making factory


Cnc Workshop to make car bumper mould


Technical information for Car front bumper and rear bumper mould


  1. Design software: Pro-E
  2. Mould cavity: single cavity
  3. Molding material: PP, ABS, PE
  4. Mould cavity and core steel: 1.2738, P20, P20HH, 718H
  5. Hot runner system: Synventive, Yudo, HRS, Moldmaster
  6. Ejection system: Ejector pins, angle lifters
  7. Leadtime: 120 days
  8. Mould life: 500000 shots to 1000000 shots
  9. Mould packing: wooden box


Car bumper mould CNC milling


Ceeto Service Scope to manufacture car bumper mould


  1. Plastic bumper product DFM analysis
  2. Moldflow analysis
  3. Plastic car bumper mould design
  4. Plastic car bumper mould assembly drawing
  5. Plastic car bumper mould machining
  6. Plastic car bumper mould testing via injection molding machine
  7. Plastic car bumper mould packing
  8. Plastic car bumper samples packing
  9. Mould spare parts preparation
  10. We also support you for prototype mould design and manufacture


Plastic car bumper mould


Plastic car front bumper and rear bumper mould test


Before we ship bumper mould to you, we will have bumper mould buy-off in house together with you, and we must make official at least three mould tryouts and 2000 empty cycle for mould to check if mould function is ok in a certain time.


Plastic bumper mould test on machine



Normally, you and we attend the validation procedure together and sign off after checking. What we are checking usually are as follows:

  1. Compatibility with Injection Machine to be used
  2. Is size of the mould ( Leight* width* Height ) correct?
  3. Is weight of the mould is correct?
  4. Are lifting eyebolts fully seated on the mold and not interfering with mold action?
  5. Are all transportation bars installed and in correct color as you request?
  6. Are knock-out holes for mechanical ejection and the layout correct as designed?
  7. Is electric box wired correctly as per injection machine standard?
  8. Are dimensions of locating ring correct?
  9. Is radius and orifice diameter of sprue bush correct?
  10. Are clamping features correct?
  11. Is the mold construction compatible with robot gripping if applicable to take off part?

Plastic bumper mould for car



Plastic car bumper mould material and heat treatment


What we will also inspect mould material and heart treatment as follows:


  1. Is any welding used on mold? Is welding process correct for the steel used?
  2. Have all mold plates been stamped with markings?
  3. Provide the heat treatment certificate and hardness for all applicable mold components
  4. Are moving parts nitrided? Provide nitride certificate.


We warmly welcome you to visit us and send us RFQ, we want to be your part of suppliers and we will do our utmost efforts to make high quality of moulds and products, if you have any doubts about technical points, please don't hesitate to let us know, we are looking forward to hearing from you, thanks a lot.


Automotive Exterior Plastic Injection Mould,Injection Molding Automotive Parts,Plastic Car Front Bumper,Plastic Car Rear Bumper

Zhejiang Ceeto Molding Technology Co.,Ltd. , https://www.ceetomold.com