Zhengzhou Bot PCBN blade vertical turning processing brake disc application

郑州博特PCBN刀片立车加工制动盘应用

——On-site working conditions——

现场工况

—— Processing content ——

加工内容

1. The first process

第一工序

第一工序

2. The second process

第二工序

第二工序

—— Effect comparison ——

1. Processing effect

(1) PCBN blades are more suitable for high-speed, large-feed, and large-depth processing. Compared with coated blades, the processing time is greatly shortened, and the overall efficiency can be increased by 18%;

(2) The recommended scheme has fewer processing steps and fewer tool changes, which reduces the labor intensity of workers and shortens the processing time.

2. Blade life (compared with semi-finish machining)

刀片寿命(以半精加工为对比)

(1) Bot's BTS2800 PCBN blade has good wear resistance, long life, and higher workpiece accuracy, laying the foundation for higher precision and stable cutting of finishing;

(2) PCBN blades can realize high-speed cutting, greatly improving processing efficiency;

(3) The coated blade has a short life, large fluctuations in the size of the workpiece, frequent tool changes, and low efficiency.

3. Brake disc precision car

制动盘精车

(1) The recommended machining plan is adopted, the cutting force during the whole machining process is small, and the internal stress of the brake disc is small, which reduces the size fluctuation of the brake disc after finishing;

(2) Bot PCBN blade design is reasonable, using blades with back angles, cutting brisk, low cutting temperature, high surface finish of the workpiece, and there is no stress on the surface of the workpiece;

(3) Bot PCBN's blades have a long service life and good indexability characteristics of the blades, which ensure the dimensional stability and parallelism of the brake surface of the brake disc. The car running process is more stable and the braking performance is better.

Zhengzhou Bot has consistent quality

Zhengzhou Bote Hard Material Co., Ltd. is a high-tech enterprise integrating R&D, production, sales and service. It is a PCBN tool manufacturer with the longest professional history and the strongest comprehensive strength in China. The product application industry covers aerospace parts manufacturing, auto parts manufacturing, wind power generation, machine tool manufacturing, metallurgy and other national key development areas.

Zhengzhou Bot currently owns "Henan Province Superhard High Speed ​​Cutting Tool Engineering Technology Research Center", "Henan Province Superhard Composite Material Synthesis Technology and High-end Tool Engineering Research Center", "Zhengzhou Bot Hard Material Co., Ltd. Technology Center", the company Always focus on technical research related to superhard materials, and strive to become a supplier with the best quality, the lowest cost, and the largest production capacity in the industry. Create a high-end localized super-hard tool brand and create value for the high-end precision manufacturing field.

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