Energy-saving exploration and research of sliding vane air compressor (2)

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Fourth, the exploration of energy-saving operation of sliding vane air compressor.


1. The use of Matai sliding vane air compressor and screw air compressor in noble aluminum.


China Aluminum Corporation Guizhou Branch (formerly Guizhou Aluminum Plant) is an early comprehensive large-scale aluminum electrolysis base in China's aluminum industry. It is currently divided into four prebaked anode aluminum electrolysis cell production series, with a total of 38 electrolysis versatility, with an annual production capacity of 43. Ten thousand tons of electrolytic aluminum.


Among them, the second and third series are the technology of the 1980s and 1990s. The 20 multi-functional units are responsible for the main gas use tasks of aluminum absorption and lifting bus operation. The air compressors are Matai original 55kw models.


In order to remodel the screw machine, the four series have a small gas production volume and do not use the crane to lift the aluminum and lift the busbar. Since its 12 multi-function units have been commissioned since 2004, the 37kw Atlas screw machine designed and manufactured has not been put into production for one year. During the warranty period, it failed to operate normally and was replaced by the 37kw Ingersoll Rand screw machine. Ingersoll Rand screw use is slightly better than Atlas, once wanted to promote the application to the second and third series multi-function crane. In the face of the large amount of gas used in the aluminizing operation using the multi-function unit, the Ingersoll Rand screw machine still failed to solve the defects of low gas production attenuation and fast wear of the main engine, and the operation cost was high, and finally failed to serve as an aluminum suction operation. The heavy responsibility of the host is frequently damaged and the fate of the second and third series is eliminated.


From the statistics table of the 3rd and 4th series, it can be seen that in the less than 5 years from 2005 to 2010, plus the number of 5 cranes promoted to the three series, the total number of installed machines is 17 (excluding the four series) The four domestic cranes are not fully operational, and the actual installed capacity can only be counted as 13 units. Up to 34 screw machines have been purchased! In the 22 years from 1988 to 2010, the installed capacity of the second and third series was 20, and the total number of slide machines purchased was less than 30!


2. Comparison of operating costs between Matai sliding air compressor and Ingersoll Rand screw air compressor.


From September 2009 to March 2010, the breakdown of the cost statistics of the seven-month operation time is shown in Table 1 below. The main reason is that the 37kw model can know the operating cost of the screw machine, and the slider machine with higher aging and fuel consumption. It is about 10,000 yuan/set higher!



































































































Statistics for various models from September 2009 to March 2010 Table 1


Serial number


model


Installed number (set)


Spare parts fee (yuan)


Oil consumption fee (yuan)


Single spare part fee (yuan)


Single oil consumption (yuan)


Repair fee (yuan)


Installation of gas storage tank


Total average (yuan/set)


Remarks


1


Slide machine 260


7


94498.10


122327.17


15,749.68


20387.86


0.00


0.00


30975.04


Second electric dimension


2


Slider C264


2


100064.09


3829.06


50032.05


1914.53


0.00


0.00


51946.58


3


Slide machine 260


6


10,374.26


82,638.91


1729.04


13773.15


0.00


0.00


15502.20


Three electric dimension


4


Slider AL55


1


0.00


4102.57


0.00


4102.57


0.00


0.00


4102.57


5


Screw machine (3 pieces for repairing machine head)


2


39981.02


20,727.09


19990.51


10363.55


114540.00


19,297.33


97272.72


6


Screw machine (full maintenance)


3


39952.65


45641.00


13317.55


15213.67


80575.57


28945.99


65038.40


7


Screw machine (repair head 5 pieces)


10


109,950.27


104241.62


10995.03


10,424.16


190900.00


0.00


40,509.19


Electric dimension

3. The actual operation energy-saving test of the slide machine and the screw machine.

Estimated from the structure and the number of working parts, the number of moving parts of the screw machine is more than that of the sliding machine. The number of mechanical running parts will inevitably consume more energy, and the related data shows that the sliding machine has the same power. The screw machine can save more than 15% energy.


Energy-saving exploration and research of sliding vane air compressor (1)

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