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Recently, the reporter interviewed an automotive industry expert at the unveiling ceremony of WABCO's Qingdao production base. He is leading an expert group to conduct on-site production consistency supervision and inspection of production companies in a certain area. He told reporters that in the second half of this year, the country began to conduct a production consistency check on commercial vehicles. The problems found during inspections were "shocking."
According to reports, this inspection method is based on the National Development and Reform Commission's notification requirements, the formation of industry experts, local vehicle production companies and products on-site production consistency supervision and inspection. In the inspection process of the refitted car companies, the focus of inspection by the expert group was on the parts that were related to the safety of commercial vehicles. Such as ABS, body reflective signs, car driving recorder and so on. During this inspection, the expert group focused on inspecting trailer manufacturers based on the data they had obtained. It found that only 16% of the trailers produced by certain companies had ABS installed.
This industry expert believes that the inspection of this group of experts was very serious. They not only had to go to the production site to inspect the vehicles, but also checked the safety of some of the parts and components from the source. For example, the inspection of ABS not only checks the warehouse receipts and delivery slips of the manufacturers, but some experts have also drilled under the chassis of the car to check the actual object regardless of the age. Therefore, the inspection of the ABS installation rate of trailers was very true, reflecting that some domestic manufacturers did not seriously implement the requirements of the national standard and were inconsistent with their basic data in the announcement of the National Development and Reform Commission.
According to the reporter’s understanding, in the field of commercial vehicle production, although the current national mandatory standards have clearly stipulated provisions for some safety devices, such as side and rear protective devices of vehicles, ABS, and reflective signs of vehicles, in actual production, It is quite common for manufacturers to not strictly enforce standards, especially for trailer manufacturers. Some manufacturers in the announcement of the National Development and Reform Commission made it clear that this model is equipped with ABS devices, but these devices are not available in mass production.
According to the provisions of GB 7258-2004 “Technical Conditions for Operational Safety of Motor Vehiclesâ€, long-distance passenger cars and tourist buses with a total mass of more than 12 tons, with a total mass of more than 16 tons, are allowed to be connected to trucks with a total mass of more than 10 tons, and the total mass is greater than 10 Tons of trailers must be fitted with ABS in accordance with GB/T 13594. The relevant authorities also issued the "Notice on the Implementation of Newly Enforced Projects in the Technical Conditions of Motor Vehicle Operation Safety" of GB 7258-2004, requiring that all new registered vehicles within the scope of the standard restrictions must be implemented from February 2005 onwards. Install ABS.
Although the state has issued a national standard on the safety of commercial vehicles, some people in the industry admit that the final results of installing ABS on trucks and buses are not satisfactory. In particular, the situation that ABS is installed on trailers is far from the standard requirements. According to the national truck classification standard, semi-trailer tractors are heavy trucks and should be fully equipped with ABS.
In the second half of this year's inspection, the expert group focused on inspecting the trailer manufacturers and found that only a few trailers had ABS installed, and most trailers did not have ABS. And in the National Development and Reform Commission announcement, these models are installed ABS.
The industry expert pointed out that so many trailers have ABS in the announcement and they do not have ABS installed in production. This is a big issue that affects the consistency of production. Experts explained: "Production consistency is an important part of product management. At present, we do not have to check every model, which requires companies to strictly follow the approved models for production, government departments to the company's production models are not The same as the approved model, the inspection is carried out.The consistency of production is firstly the responsibility of the company. The production company must have a production consistency management system. It is necessary to check whether the products produced are in conformity with the approved products, especially if the safety is achieved. According to government requirements, many companies do not make such inspections, and they also intend to “cut corners and cut down on materials,†and even reduce the reduction of key components that are related to the safety of commercial vehicles, which may cause major hidden dangers in the safety of commercial vehicles. â€
Industry insiders call that automotive manufacturers must understand the importance of consistency in production, define responsibilities, and produce products in accordance with the requirements for consistency of production. In addition, the inspection of production consistency is also one of the important responsibilities of the government authorities. Under the current market conditions, it is difficult to ensure that the national standard is actually implemented only by relying on corporate self-discipline. The competent department of the government shall constantly check whether the products of the company are consistent with the announcement. If they are inconsistent, they shall be given corresponding penalties.
In addition, the form of inspection of production consistency by the expert group should be maintained. It is far from enough to rely solely on government departments to inspect automobile production companies in various regions. It is necessary to rely on the strength of experts in the industry to conduct regular inspections on some key enterprises to ensure that the model data of these enterprises can be consistent with the announcement and ensure commercial vehicles. Security.